Increase energy efficiency
with thermal storage for
Chemical Industry

The world is dependent on chemicals. From plastics to ammonia and methanol to fertilizer, production and processing has cross-industry value for pharmaceuticals, agriculture, cosmetics, and many other sectors. Due to its needs, the chemical sector is the largest industrial consumer of both oil and gas, as well as the largest industrial energy consumer overall.

 

This creates challenges for a net-zero roadmap, with some chemical plants requiring dramatic re-designs to integrate renewable resources as they shift from oil-based fuels to hydrogen sourced from renewable energy.

 

According to your individual plant operation and process setup, our thermal storage applications can directly support your energy transition, acting as a key puzzle piece of your decarbonization and energy efficiency.

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Chemical industry remains the largest consumer of energy based on oil and gas

Applications recommended for Chemical Industry

 

All too often in industry valuable high temperature heat from batch processes in furnaces, kilns etc comes in stops and starts. Processes to transform this waste heat into valuable electricity such as Organic Rankine cycle (ORC) rely on constant input, leading to further wastage.

Storing waste heat and turning it to power with our storage system is the missing link towards a better solution, enabling constant electricity production using ORC from waste heat. This innovative approach means reducing plant and electricity costs and increasing independence from the grid.

Application Benefits

  • Save money easily
  • Reduce CO2 emissions
  • Increase security of supply
  • Limit energy market exposure

 

All too often in the industry, valuable high temperature heat cannot be re-used within operational processes and needs to be released as waste heat. Just hours later, at the same site or at the neighbour’s factory, a gas boiler is starting to provide steam for other processes (e.g. process heat, steam degassing) – but now it’s too late to repurpose the lost energy.

Storing waste heat and using for steam on demand is the missing link towards a better solution, making steam available on-demand dramatically reducing plant fuel and operating costs.

Application Benefits

  • Save money easily
  • Reduce CO2 emissions
  • Increase security of supply
  • Limit energy market exposure

 

Industrial processes are usually not designed for volatility. In order to attain stability, heating of endothermal- or cooling of exothermal processes  must continue round the clock – adding major cost and resource burdens to power plants. But all too often batch processes or interruptions lead to imbalances between supply and demand requiring back-up boilers to start or steam to be dumped.

 

Our steam to steam storage system fills exactly this gap by storing, time-shifting and balancing high- or medium pressure steam to make it available on demand: achieving true balance needed for greener industrial processes.

Application Benefits

  • Decarbonize heat immediately
  • Save money easily
  • Optimize automation
  • Increase security of supply
 
In recent years, the volatile feed-in of renewable energy sources has sent electricity prices into daily rollercoasters, requiring combined cycle gas turbines (CCGT) to move from baseload to two or even three cycles a day.  This stop-start approach means precious steam is being dumped and wasted – but a new solution is here. Storing steam and turning it to power captures, stores and recycles excess steam, allowing it to be re-used for auxiliary processes as needed

Application Benefits

  • Save money easily
  • Reduce CO2 emissions
  • Increase security of supply
  • Integrate technology easily
In recent years, the volatile feed-in of renewable energy sources has sent electricity prices into daily rollercoasters and anchilliary service compensation in the sky. Due to inflexible boilers, industrial steam delivery contracts and/or disposal requirements, many existing biomass and waste-to-energy plants often can not benefit from this but instead are forced to accept losses in these hours and dump electricity in the grid when it is not needed. Storing steam and turning it to power offers an antidote, bringing a new dimension to must-run electricity generation. By unlocking the flexibility to time shift power production from low to high, additional revenues are generated.

Application Benefits

  • Boost your profits
  • Increase security of supply
  • Pioneer supporting renewables
All over Europe, large-scale photovoltaic (PV) projects and wind farms are being developed, with expansion targets more than doubling countries’ peak demands.  At the same time, industrial manufacturers are desperately seeking ways to decarbonize their process steam, yet heat pumps don’t work for temperatures >200°, geothermal energy is rarely available, and the availability of sustainable biomass/biogas is very limited. Turning power to steam on manufacturing or utility level with thermal energy storage is the missing link by storing excess electricity and making it available on demand for steam production. This reduces plant operating costs, creates new revenue streams and enables 24/7 renewable energy supply, all as part of an integrated waste to energy solution.

Application Benefits

  • Decarbonize heat immediately
  • Save money easily
  • Optimize automation
  • Charge system rapidly
The sun has incredible power. Especially south of the 45th latitude, Concentrated Solar Thermal (CST) power using parabolic through-systems will be among the cheapest technologies to produce carbon-free industrial process heat. But without storage, customers are left with a cold dark night ahead. Turning solar thermal to steam is the technology of choice to best utilize CST assets, recycling excess energy for steam production – enabling true decarbonization.

Application Benefits

  • Decarbonize heat immediately
  • Save money easily
  • Reduce maintenance effort
  • Limit energy market exposure
 
We are always excited to create, design and engineer new solutions completely out of the box together with our customers to meet their requirements. As long as there is heat, steam or electricity without its place, we will store it until needed for 24/7 green energy supply. Get in touch with us to design your custom thermal storage solution for your individual production needs.

Application Benefits

  • Save money easily
  • Reduce CO2 emissions
  • Increase security of supply
  • Limit energy market exposure
You want to know more?

    Are you interested in ENERGYNEST, or have any questions regarding your green energy or our applications?

     

    Don’t hesitate to drop us a line.

    +47 66 77 94 60

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